Cutaway of radiator cap and reservoir



When the fluid in the cooling system heats up, it expands, causing the pressure to build up. The cap is the only place where this pressure can escape, so the setting of the spring on the cap determines the maximum pressure in the cooling system. When the pressure reaches 15 psi, the pressure pushes the valve open, allowing coolant to escape from the cooling system. This coolant flows through the overflow tube into the bottom of the overflow tank. This arrangement keeps air out of the system. When the radiator cools back down, a vacuum is created in the cooling system that pulls open another spring loaded valve, sucking water back in from the bottom of the overflow tank to replace the water that was expelled.
1. Introduction to How a Car Cooling System Works 2. The Basics 3. Plumbing 4. Fluid 5. Water Pump 6. Engine 7. Radiator 8. Pressure Cap 9. Thermostat 10. Fan 11. Heating System