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Headlamp Bulb R&R

Warning: halogen bulb contains gas under pressure. bulb may shatter if glass envelope is scratched or if bulb is dropped. Handle bulb only by its base. Avoid touching glass envelope.

Caution: Do not attempt to replace bulb immediately after turning off lights. Bulbs become very hot and may cause burns.

On all models, reverse procedure to install.

Disconnect headlamp bulb electrical connector.

On models equipped with headlamp retaining collar, proceed as follows:

Remove headlamp bulb retaining collar by twisting in a counterclockwise direction.

Pull headlamp bulb from headlamp housing assembly.

On models without headlamp retaining collar, twist bulb in a counterclockwise direction and remove.

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Headlamp Alignment Adjust

Preparation

The vehicle may have a visual optical headlamp aiming system. aim has been preset at factory and should need no further adjustment. However, if vehicle is damaged in an accident, headlamp aim may be affected and adjustment may be required.

1. Vehicle should be placed so headlamps are 25 feet from a light colored wall or other flat surface.
2. Vehicle must have all four tires on a perfectly level surface which is level to wall or other flat surface.
3. Vehicle should be placed so it is perpendicular to wall or other flat surface.
4. Vehicle should not have any snow, ice or mud on it.
5. Vehicle should be fully assembled and all other work stopped while headlamp aiming is being done.
6. Vehicle should be normally loaded with a full tank of fuel and one person or 160 lbs. on drivers seat.
7. Tires should be properly inflated.

Aiming

Caution: Do not cover a headlamp to improve beam cutoff when aiming. Covering a headlamp may cause excessive heat build up which may cause damage to headlamp.

Headlamp aiming is done with vehicles low beam headlamps. high beam headlamps will be correctly aimed if low beam headlamps are aimed properly.

1. Find aim dot on lens of low beam lamp.
2. Measure distance from ground to aim dot on lamp (1),Fig. GEN5130000007705.Record distance.
3. At wall or other flat surface, measure from ground upward, recorded distance from step 2, and draw or tape a horizontal line (2),Fig. GEN5130000007705.
4. Turn on low beam headlamps and place a portion of cardboard, or equivalent, in front of headlamp not being aimed. This should allow only beam of light from headlamp being aimed to be seen on flat surface.
5. Adjust vertical headlamp adjustment screw until righthand gradient line (cutoff line) is set at horizontal axis within +/- 2 inches, measured at 25 feet.
6. Verify proper aim location.
7. Repeat steps 5 and 6 for opposite headlamp.