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Hole in valve cover 2017 Hyundai Santa Fe

2017 hyundai santa fe

Intake CVVT came apart and blew a hole in the valve cover. How much would something like that cause to fix?


The cost to repair damage from an intake CVVT component failure that blew a hole in the valve cover will vary widely, likely ranging from approximately $1,000 to over $7,500, and potentially as high as $10,000+ depending on the full extent of the internal engine damage. 

Key Factors Determining Cost

  • Extent of Internal Damage: The primary cost driver is whether internal components beyond the VVT unit and valve cover were affected.
    • If only the VVT actuator/solenoid and the valve cover need replacement, the repair might be on the lower end of the spectrum, possibly $1,000 – $2,000 for parts and labor.
    • If debris from the failure entered the engine and caused damage to the cylinder head, pistons, or other critical components, it could necessitate a full engine rebuild or replacement.
  • Engine Rebuild vs. Replacement:
    • A significant engine rebuild can cost upwards of $3,000 – $6,000 or more.
    • Replacing the entire engine with a used or remanufactured unit typically costs between $3,000 and $14,000+, including labor, depending on the vehicle make and engine type.
  • Parts and Labor:
    • A new valve cover is a relatively minor part, with basic covers costing a few hundred dollars.
    • Labor costs vary by region and shop rates (dealerships tend to be more expensive than independent mechanics).
    • Accessing and repairing VVT systems, especially timing chain-driven ones, can be time-consuming, significantly increasing labor costs.
  • Additional Parts: Related components like the timing chain/belt, gaskets, sensors, and fluids will also likely need replacement, adding to the total cost. 

Next Steps

  1. Stop Driving the Car: Do not attempt to drive the vehicle, as this can worsen the internal engine damage.
  2. Get a Professional Diagnosis: Have a mechanic perform a thorough inspection to determine the full extent of the engine damage. They will need to remove the valve cover and inspect the valvetrain and related components for any metal fragments or impact points.
  3. Obtain Detailed Quotes: Get written estimates for the necessary repairs, comparing the cost of repair versus a potential engine replacement, and consider the overall value of your car before committing to a costly repair. 

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